Services | Micron Products

Precision Machining

Are you looking to understand more about our machining capabilities? Please select what you are interested in learning more about.

Precision Machining
Micron Products has many years of experience machining complex components to the tightest tolerances for medical implants and mission critical aerospace and defense applications. We have a full array of machining services available, including CNC milling, Mill/Turning and EDM.



Our comprehensive line of CNC machinery has the ability to handle various material types as well as a broad range of part sizes. We focus on lean manufacturing, make use of live tooling, and have extensive experience with tight tolerance stack ups in complex assemblies, this allows us to minimize wasted time and material during frequent machine changeovers. We also have the ability to provide statistical data at the machine as well as IQ, OQ, PQ studies for your validation needs.


Capabilities

  • • 3-, 4-, and 5-Axis CNC Milling and Turning
    • Mill/Turning
    • Swiss Turning
    • Sinker/Plunger/Ram EDM
    • Grinding
    • Conventional Machining
    • Over Mold and Insert Molding
    • High Speed Graphite Milling

Secondary Processes

  • • UltraSonic Cleaning
    • Passivation (Both Nitric and Citric)
    • Deburring
    • EDM Machining
    • Grit Blasting
    • Laser Marking
    • Polishing
    • Vibratory Finishing
    • Leak, Flow, and Pressure Testing

Materials

  • • UHMW PE
    • Aluminum
    • Brass
    • Cobalt Chrome
    • Inconel
    • Silver
    • Stainless Steel (15-5, 17-4, 300 Series, and others)
    • PEEK

Product Capabilities

  • • Orthopedic Reconstruction Implants
    • Trauma Plates
    • Spinal Plates and Spacers
    • Extremity Plates and Implants
    • Medical and Dental Screws
    • Medical Instrumentation
    • Tibial Trays
    • UHMWPE Inserts
    • Defense Components
    • Aerospace Components

Quality Assurance

  • • ISO 9001 Certified
    • ISO 13485 Certified
    • ITAR Registered
    • FDA Registered

CAD Software

  • • SurfCam
    • MasterCam
    • Auto Inventor
    • AutoCAD
    • SolidWorks

Custom Finishing: Polishing, Cleaning, and Passivation
Micron Products offers a broad range of finishing capabilities and secondary operations to process cast, forged, wrought machined components and subassemblies to the required finished state per our customers’ demanding requirements. We provide wide range of high-quality cleaning, polishing, finishing processes, and special services.


Polishing and Cleaning

Our goal at Micron is to add as much value as possible to your products. Quality and speed are important to us, and therefore every order is processed with your priorities in mind. That’s why Micron has made a substantial investment in support equipment to finish your product beyond the basic stages of casting, forging, and wrought bar machining.


Passivation
The process of dissolving iron particles and surface impurities by means of immersion in an acid solution produces a passive surface film and improves corrosion resistance. Passivation at Micron is done in accordance with the most up-to-date ASTM and federal specifications.


Processes

  • • UltraSonic Cleaning
    • Passivation
    • Alpha Case Removal
    • Belting and Buffing
    • Tumbling
    • Grit Blasting
    • Laser Marking
    • Medical-Grade Finishes (Ra of .1 µm or better)
    • Dock-to-Stock Packaging and Labeling

Other Processes
Additional processes are commonly managed as turnkey operations by Micron with qualified partners for such processes as investment castings, forgings, and heat treatment.


Typical Products

  • • Orthopedic Reconstruction Implants (Hips, Knees, Shoulders)
    • Trauma and CMF Plates
    • Spinal Plates, Spacers, Discs, and Implants
    • Dental Implants